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Not Familiar With 3d Printing?

Read below to quickly learn about the materials and advantages that 3d printing provides. Note: we do not provide all the materials listed.

Materials

PLA (Our favorite for non-mechanical components)

PLA is the most popular 3d printing material. It is the easiest to print and the best for complicated CAD designs due to its print forgiveness. 

Pros

  •  Easy to print

  •  Inexpensive 

  •  Environmentally friendly

  •  Low warping

Cons

  • Lower strength 

  •  Lower thermal stability 

  •  Not ideal for mechanical components.

PETG (Our favorite for mechanical components)

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PETG boasts slightly greater physical strength when compared to the well known ABS and has a long list of pros, which is why it's our go-to printing material. 

Pros

  •  High strength

  •  Good durability

  •  Easy to print

  • High chemical resistant 

  • High layer adhesion

  •  Long lasting

  •  Ideal for outdoor use

  •  Good for mechanical components

  •  High heat resistant

  •  Food safe

Cons

  • Can't be used for printing supports

  • Tough to finish 

  • More expensive

  • Prone to stringing 

ABS

ABS is another popular material used for 3d printing. It has similar features to PETG but with more cons.

Pros

  • Good strength

  • Good wear resistance 

  • Inexpensive

  • Good thermal stability

  • Mechanical components applicable

  • Ideal for outdoor use

  • High chemical resistance

  • Easy to finish â€‹

Cons â€‹

  • Not safe (gives off toxic fumes)

  • Hard to print

  • Prone to warping

NYLON

NYLON offers a high amount of strength and outperforms the majority of plastics in several categories. Some applications for NYLON are military equipment and parachutes.

Pros

  • High strength 

  • Flexible 

  • High heat stability 

  • High durability 

  • High resistance

Cons â€‹

  • Prints at high temperature 

  • Prone to warping 

  • Filaments without a UV stabilizer degrade under UV radiation

  • Expensive

TPU

TPU is a flexible material and is ideal for rubber-like objects.

Pros

  • Rubber-like flexibility

  • Excellent layer adhesion

Cons

  • Difficult to print 

  • Poor bridging 

  • Cannot be smoothed or polished 

PC

PC (polycarbonate) is the strongest material available for 3d printing. Some applications of polycarbonate are riot shields and bulletproof glass.

Pros

  • Extreme strength 

  • High heat resistance

  • Good flexibility

  • High durability 

  • Good optical properties 

Cons​

  • Prints at high temperture

  • Prone to warping 

  • Very difficult to print

  • Prone to abrasion 

  • Expensive

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PP

PP (Polypropylene) is a widely used plastic that is known for its durability and impact resistance. Some applications of PP are Underground pipes and industrial storage tanks.

Pros

  • High strength 

  • High impact resistance

  • Heat resistant 

  • High durability

  • High chemical resistance

Cons​

  • Prone to warping

  • Hard to print

PEEK/PEI

PEEK is known for its superior mechanical strength, heat stability, and chemical resistance. PEEK is commonly used as an alternative to aluminum and other metals.

Pros

  • Extreme strength 

  • Extreme rigidity 

  • High heat resistance

  • High chemical resistance 

Cons​

  • Requires very high printing temperature

  • Hard to print

  • Prone to warping

  • Expensive 

  • limited availability 

Composite materials

Composite materials are a mixture of materials intended to create the appearance of a material that's not generally used for 3d printing. Examples of this are 3d prints that look like wood, metal, carbon fiber, marble, or glow in the dark.

Pros

  • Unique aesthetics

  • Lots of finishing options

Cons​

  • Can be brittle

  • Puts more wear on printer components

  • Poor bridging 

Advantages

Advantages of 3d printing over traditional methods.

Speed

3d printing allows for rapid prototyping. This means you are able to get your part finished and shipped in a few days or less when compared to the traditional methods of prototyping that may take weeks for a part to get manufactured. This also means if your part needs to be modified you'll be able to do it quickly without adversely affecting the speed of your manufacture process.

Cost

For small production and prototyping 3d printing is the most cost effective solution available today. When compared to CNC machining and injection molding, 3d printing requires less resources and employees resulting in a price at a fraction of the cost.

Flexibility

3d printing allows you to create almost anything you can think of that can fit inside the build plate. You can make prototypes with geometries that aren't possible with traditional manufacturing. You're also able to make parts with multiple colors and different textures if needed.

Competitive advantage

Due to the speed and cost advantages of 3d printing, businesses are able to improve and enhance products at a much faster rate allowing them to deliver better products much faster than competitors using the tradition manufacturing methods.

Risk reduction

3d printing reduces risk by allowing designers to verify product prototypes before starting substantial manufacturing investments that could be financially devastating.

Sustainability

3d printing is more sustainable than traditional manufacturing because fewer parts need outsourcing for manufacturing. 3d printed parts use less material, and most of the materials used are recyclable.

Industries that utilize 3d printing

Airplane Turbine

Aerospace

Engine

Automotive

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Medical

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Architecture

Marketing team meeting

Marketing

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Jewelry

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Dentistry

US Army Soldier in Universal Camouflage

Military

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